Practical Aircraft Composites

Who should take this training:

Managers / Engineers / Materials Scientists / Inspectors / DERs in:

  • Aircraft Maintenance
  • Aircraft Production
  • Airline Liaison with OEM
  • Continuing Airworthiness
  • Aircraft Production
  • Helicopter Maintenance
  • Repair & Overhaul of Airframes
  • Accident Investigation
  • Engine Overhaul
  • Materials Selection
  • Materials and Processing (M&P)
  • Automobile
  • Structural Analysis
  • Structural Design
  • Fatigue Crack Growth Analysis
  • Safety Officers
  • Wiring / Ageing Avionics
  • Regulatory Authority, NAAs
  • Corrosion Prevention & Control Programs (CPCP)

From Industries including but not limited to:

  • Airlines
  • Defense Directorates
  • MROs, Repair Stations
  • Army
  • Aircraft and Component Manufacturers
  • Airforce
  • Technical College
  • Navy
  • Civil Aviation Authorities
  • Aircraft Manufacturers
  • Material Suppliers
  • Universities
  • Accident Investigation Agencies, NTSB
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COURSE DESCRIPTION

This 4-day course on composite materials offers a comprehensive introduction to the fundamentals, applications, and manufacturing techniques of composites. Participants will explore various types of reinforcement fibers, including glass, carbon, aramid, basalt, and natural fibers, as well as learn about a host of different types of matrix systems. The course will cover material architecture, such as unidirectional tapes and woven fabrics, and examine cored structures like honeycomb and foam cores. Through a blend of theoretical lectures and hands-on labs, students will learn essential composite manufacturing processes, including wet layup, prepreg layup, vacuum bagging, and autoclave curing, as well as basic composite repair techniques. Non-destructive inspection (NDI) techniques will also be discussed. By the end of the course, students will have a solid understanding of composite materials and practical experience in their application, preparing them for roles in aircraft, aerospace, and similar industries.

COURSE OBJECTIVES

This course aims to provide students with a foundational understanding of composite materials and their aircraft and aerospace applications. Students will learn about different types of reinforcement fibers and matrix systems, gaining insights into how fiber/resin ratios impact composite performance. The course covers material architecture, including unidirectional tapes and woven fabrics, and explores the benefits and applications of cored (sandwich) structures, such as honeycomb and foam cores. Additionally, students will be introduced to composite manufacturing processes, NDI, and basic repair techniques, with practical labs reinforcing each day’s learning objectives. By the end of the course, students will have the knowledge and skills to analyze, manufacture, and repair composite materials effectively

LEARNING OBJECTIVES

  1. Define composite materials and explain their advantages over traditional materials.
  2. Identify various applications of composite materials across different industries.
  3.  Describe the properties and types of reinforcement fibers used in composites.
  4. Explain the role of matrix systems in composite materials.
  5. Understand the importance of fiber/resin ratios in composite performance.
  6. Differentiate between various material architectures, including unidirectional tape and woven fabrics.
  7. Describe common types of weave styles used in composite manufacturing.
  8. Explain the concept and benefits of cored (sandwich) structures.
  9. Identify the differences between honeycomb and foam cores.
  10. Describe prevalent composite manufacturing processes, including wet layup, vacuum bagging, and autoclave curing.
  11. Explain basic composite repair techniques and their applications.
  12. Perform hands-on composite manufacturing and repair exercises to reinforce theoretical knowledge.
  13. Describe Non-Destructive Inspection.
  14. Discuss mechanically fastened joints and fasteners for composites.